Tag Archives: houses built to net zero

Timber Frame Revolution: Factory Cabins Ltd’s Ultra-Insulated Net Zero New Builds Redefine UK Living

The UK’s Housing Crisis Meets Its Solution 

As Britain accelerates toward its 2050 net zero deadline, Factory Cabins Ltd is pioneering timber-framed homes that don’t just meet targets—they obliterate them. Our ultra-insulated net zero new builds fuse military-grade thermal engineering with breath taking design, proving eco-homes needn’t compromise on comfort or curb appeal. Here’s why we’re rewriting the rulebook: 

1. Insulation Mastery: The Science Behind Our Timber Frames 

Where traditional builders slap on fibreglass, we engineer multi-layered thermal fortresses: 

– Structural Insulated Panels (SIPs): Factory-precision panels with PIR (polyisocyanurate) cores achieving U-values of 0.10 W/m²K—triple the performance of standard builds. 

Thermal Wraps: Continuous external insulation blankets (phenolic foam/EPS hybrids) eliminate cold bridging. 

Airtight Seals: Butyl tape junctions and gasket-sealed joints lock heat in. 

Hybrid Cavity Systems: Rock wool batts + aerogel-infused boards combat thermal drift. 

Mass Insulation Philosophy: Dual-layer timber studs with interstitial insulation create “thermal mass without masonry”. 

Result: A massive 90% less energy demand vs. conventional homes—translating to £1,200+/year saved on bills. 

2. Triple Glazing: Precision-Engineered Fenestration 

We treat windows as integrated energy systems, not afterthoughts: 

– Argon-Krypton Fusion: Gas-filled cavities with low-emissivity coatings reflect 98% of radiant heat loss. 

– Thermally Broken Frames: uPVC/composite profiles prevent condensation bridges. 

– Factory-Fit Perfection: Glazing units capped into panelised timber frames during manufacturing—ensuring zero air leakage. 

 3. Cladding Innovation: Beauty as Armour 

Break free from “eco-box” aesthetics with our defence-grade exteriors: 

– Brick Slip Systems: Authentic clay veneers bonded to insulated boards—heritage charm with 0.35 W/m²K thermal performance. 

– Rainscreen Tiles: Terracotta/cast stone tiles hung on ventilated battens—dramatic visuals that shield insulation. 

– Metal Hybrids: Zinc-aluminium cassettes over cork-based insulation—sleek, self-healing, and recyclable. 

– Textured Renders: Through-coloured silicone finishes applied over wood-fibre boards—seamless, crack-resistant skins. 

No more choosing between period charm and Passivhaus performance. 

 4. The Net Zero New Build Advantage 

Timber framing isn’t just structural—it’s strategic: 

– Carbon Capture: Every cubic metre of timber sequesters 1 tonne of CO₂. 

– Speed-to-Occupancy: Weathertight shells in than 14 days vs. 3+ months on site. 

Please remember we only build up to first. fix.

– Waste Reduction: 90% less landfill debris vs brick and block. 

 Why the UK Must Choose Wisely 

With energy prices volatile and EPC standards tightening, Factory Cabins Ltd delivers: 

– Future-Proof Investment: Net Zero New Builds appreciate faster as regulations tighten. 

– Energy Sovereignty: Halve bills while dodging fossil-fuel volatility. 

– Design Freedom: Planning-friendly facades from Cotswold stone slips to brick slips, timber, or mixed materials. We don’t just build houses—we craft climate-resilient legacies.

Please call us on +44 208 226 5164

UK Net Zero Housing and Its Possible Future.

The UK housing sector stands at a crossroads. With climate change accelerating, energy costs soaring, and housing demand outstripping supply, we must rethink how we build. Traditional Georgian and Victorian homes, while architecturally significant, are relics of a bygone era—designed for aesthetics rather than efficiency. Today, the future lies in *timber frame construction, brick slips, render, metal cladding, and passive house principles*, which combine sustainability, affordability, and cutting-edge energy performance.

This blog will explore:
1. *Why Georgian & Victorian Styles Are Outdated—The Inefficiencies of Historical Designs.
2. *The Rise of Modern Materials & Methods—Timber frames, brick slips, render, and metal cladding.
3. *Passive House Principles—The gold standard in energy efficiency.
4. *Why the UK Government & Architects Must Embrace Change—Policy Shifts and Innovation.
5. *Case Studies & Real-World Benefits—How modern builds outperform traditional ones.

By the end, it will be clear: *We must build new, and we must build better.*

## *1. Why Georgian & Victorian Houses Belong in the Past*

### *Aesthetic Beauty vs. Functional Flaws*
Georgian (1714–1830) and Victorian (1837–1901) architecture are celebrated for their symmetry, ornate detailing, and historical charm. However, they suffer from *critical inefficiencies*:

– *Poor Insulation—Solid brick walls, single-glazed sash windows, and minimal cavity insulation lead to *high heat loss.
– *Draughtiness* – Gaps in floorboards, ill-fitting windows, and lack of airtightness make them *energy hogs*.
– *High Maintenance—Timber decay, damp issues, and costly restorations plague older homes.
– *Limited Adaptability—Their rigid structures make retrofitting modern insulation and HVAC systems difficult.

While heritage conservation has its place, prioritizing historical replication over performance is unsustainable. The UK needs **homes that slash energy bills, reduce carbon footprints, and last longer**—something traditional builds simply cannot deliver.

## *2. The Future: Timber Frames, Brick Slips, Render & Metal Cladding*

### *Timber Frame Construction—Fast, Sustainable, Efficient*
Timber framing is *the backbone of modern eco-housing*, offering

✅ *Superior Insulation—Timber’s natural thermal properties, combined with high-performance insulation, achieve *U-values as low as 0.10 W/m²K* (far better than brick-and-block).
✅ *Speed of Build—Prefabricated panels cut construction time by *50%*, reducing labour costs and weather delays.
✅ *Carbon Sequestration* – Timber stores *1 tonne of CO₂ per m³, making it a **net-negative material* when sourced sustainably .
✅ *Design Flexibility—Open-plan layouts, modular extensions, and hybrid designs are easily achievable .

Example: A *closed-panel timber frame* with *Kingspan ULTIMA® insulation* achieves *near-Passivhaus standards, reducing heating costs by **up to 90%**.

### *Brick Slips—The Best of Both Worlds*
For those who luv the *look of brick without the inefficiency*, brick slips (thin brick veneers) offer:

🔥 *Fire Resistance—Unlike traditional brick, they can be fixed over insulated timber frames without thermal bridging.
🏡 *Aesthetic Versatility—Available in heritage reds, modern grays, and reclaimed textures.
💡 *Lightweight & Low-Cost—No need for deep foundations, reducing build expenses .

### *Render—Sleek, Durable & Energy-Smart*
Modern render systems (e.g., silicone, acrylic, or lime-based):

🌧️ *Weatherproofing—Superior rain resistance compared to exposed brick.
🎨 *Customisable Finishes—From smooth contemporary looks to textured effects.
🔋 *Compatibility with EWI—External Wall Insulation (EWI) can be seamlessly integrated beneath render, boosting thermal performance .

### *Metal Cladding—Industrial Chic Meets Efficiency*
Aluminum, zinc, and steel cladding provide

⚡ *Ultra-Low Maintenance—Resistant to rot, pests, and weathering.
🌡️ *Reflective Properties—Cool roofs in summer, reduced heat loss in winter.
🏢 *Modern Aesthetics—Ideal for urban infill projects and eco-conscious developments

## *3. Passive House Design—The Ultimate Energy Saver*

Passive House (Passivhaus) principles ensure *maximum efficiency with minimal energy use*:

Please contact us sales@factorycabins.com

+44 208 226 5164

Building the Houses of the Future

The problem we have in the UK is that we want to stick to a traditional look, which is the downfall of the public! We are handing down old, damp, poorly built houses that leak in every possible way, especially heat in the winter.

The British public needs to wake up and say to themselves, We want better, and that is exactly what we are not doing. When I saw this article in the DM, I was shocked. This is a beautiful build; sadly, it is attached to old stock. That’s its downfall. And hate from neighbours and complaints that their houses look old and worn out, and this the future next door seriously makes that statement.

Besides old, crumbling stock, it shows us clearly that people want change, not dreary old houses that are as efficient as a net with massive holes in it, but a tight, well-manufactured, stylish house. The planners have no vision and will not allow, which is the word here, allow for independent thought or wish. Their word is law. Then they push on us high energy bills and poorly built housing. The UK is sadly doomed, as energy companies and the government together push demonising laws on us all to comply with an antiquated rules-law that is based solely on tax on energy!

The government has slowed down on housing that is built to a low energy standard, which, in all honesty, is cheaper to build and cuts energy costs, plus has a higher resellable value.

Tradition be damned, we need new, highly insulated buildings which are designed to use 1/4 of the power or even less, not, however, build the same old poorly insulated stock. It is quite easy to make a net zero house look traditional; it’s called brick slips. However, the government is not looking to do this, which is quite clear here with Starmer and Rayner.

Let’s look at this new poorly built house, which is being built in the 1000s; you will notice quite clearly a letterbox on the front door. Insulated houses do not have letter boxes on any door, ever! Proof that the UK’s new build regulations are not designed to build houses that correspond with Starmer’s new build policy.

https://www.dailymail.co.uk/news/article-14761173/Businessman-accused-increasing-size-home-direction-without-permission-council.html

Here are some facts.

The number of houses in the UK with “cold roofs” (poorly insulated roofs) can be estimated based on available data from the search results:

  1. Government Data (2022): According to insulation statistics, 7% of roofs in England and Wales were rated as “poor or very poor” for insulation. London had the lowest percentage of well-insulated roofs at 41%, while the South East led with 58% of roofs rated “good or very good”.
  2. Regional Variations:
  • Yorkshire & Humber and Wales had the highest proportion of poorly insulated roofs .
  • The East of England and North East performed better, with 51% and 50% of roofs rated “good or very good”, respectively .
  1. Total Housing Stock Context:
  • There are approximately 25 million addressable buildings in the UK with recorded roof data .
  • Applying the 7% “poor or very poor” rating suggests around 1.75 million homes may have cold roofs. However, this likely underestimates the problem, as many “average”-rated” roofs may still underperform.
  1. Additional Insights:
  • Poor roof insulation causes 26% of total heat loss in homes .
  • Only 5% of UK buildings (1.3 million) have solar panels, indicating most roofs lack this additional insulation benefit .
  1. Health and Economic Impacts:
  • Cold homes contribute to thousands of excess winter deaths annually .
  • Proper roof insulation could save households £270/year on energy bills .

For more detailed regional breakdowns or methodology, you can refer to the original sources from the UK government and insulation reports.

In the UK, a significant number of pensioners live in poorly insulated homes, which contributes to cold living conditions, higher energy bills, and health risks. Here’s a breakdown of the key statistics:

1. Overall Numbers   

2.3 million older people (aged 55+) in England live in non-decent homes, many of which have poor insulation, damp, or cold-related hazards.

– Among these, 1.3 million are owner-occupied homes headed by someone aged 55+, while 250,000 are in the private rented sector.

2. Regional Disparities   

– The Northwest has the highest number of poorly insulated homes for pensioners (212,000), followed by the South West (195,000) and South East (184,000).

London has the lowest proportion of well-insulated roofs (41% rated “good or very good”), while the Southeast performs best (58%).

3. Fuel Poverty & Cold Homes   

– 75% of pensioners (9.1 million) reported their homes were colder than they’d like in January 2025.

– Among low-income pensioners (household income £20,000, 35% said their homes were too cold most or all of the time.

– 34% of older private renters also reported living in persistently cold homes . 

4. Health & Financial Impacts 

– Poor insulation leads to higher heating costs—homes with EPC band F pay £550 more annually than EPC C-rated homes.

– Cold homes exacerbate respiratory and cardiovascular conditions, with 1.2 million older people experiencing high anxiety due to poor housing conditions.

5. Government Schemes & Shortcomings 

– The Great British Insulation Scheme (GBIS) has upgraded 60,600 households since 2023, but progress is slow compared to the estimated 3.7 million non-decent homes in England.

– Delays in the Warm Homes Plan and means-testing of Winter Fuel Payments have left many pensioners struggling.

   – Applying the 7% “poor or very poor” rating suggests around 1.75 million homes may have cold roofs. However, this likely underestimates the problem, as many “averages” rated roofs may still underperform.

4. Additional Insights:

   – Poor roof insulation causes 26% of total heat loss in homes.

   – Only 5% of UK buildings (1.3 million) have solar panels, indicating most roofs lack this additional insulation benefit.

5.  Health and Economic Impacts:

   – Cold homes contribute to thousands of excess winter deaths annually.

   – Proper roof insulation could save households £270/year on energy bills.

For more detailed regional breakdowns or methodology, you can refer to the original sources from the UK government and insulation reports.

In the UK, a significant number of pensioners live in poorly insulated homes, which contributes to cold living conditions, higher energy bills, and health risks. Here’s a breakdown of the key statistics:

1. Overall Numbers   

2.3 million older people (aged 55+) in England live in non-decent homes, many of which have poor insulation, damp, or cold-related hazards.

– Among these, 1.3 million are owner-occupied homes headed by someone aged 55+, while 250,000 are in the private rented sector.

2. Regional Disparities   

– The Northwest has the highest number of poorly insulated homes for pensioners (212,000), followed by the South West (195,000) and South East (184,000).

– London has the lowest proportion of well-insulated roofs (41% rated “good or very good”), while the Southeast performs best (58%).

3. Fuel Poverty & Cold Homes   

– 75% of pensioners (9.1 million) reported their homes were colder than they’d like in January 2025.

– Among low-income pensioners (household income ≤£20,000), 35% said their homes were too cold most or all of the time.

– 34% of older private renters also reported living in persistently cold homes . 

4. Health & Financial Impacts 

– Poor insulation leads to higher heating costs—homes with EPC band F pay £550 more annually than EPC C-rated homes.

– Cold homes exacerbate respiratory and cardiovascular conditions, with 1.2 million older people experiencing high anxiety due to poor housing conditions.

5. Government Schemes & Shortcomings 

– The Great British Insulation Scheme (GBIS) has upgraded 60,600 households since 2023, but progress is slow compared to the estimated 3.7 million non-decent homes in England.

– Delays in the Warm Homes Plan and means-testing of Winter Fuel Payments have left many pensioners struggling.

Sadly….

At least 2.3 million older people in England live in poorly insulated homes, with millions more across the UK facing fuel poverty. The problem is most acute in *older, privately rented, and low-income households, particularly in regions like the *North West and Yorkshire. Urgent policy action is needed to improve insulation and reduce energy costs for vulnerable pensioners.

Here is a quote that says it all.

While Labour says the planning system will be overhauled in an effort to get things moving, they’ve noted that any new housing would still adhere to a rulebook, one that encourages Georgian-style design, complementing the streetscapes of existing towns rather than hindering them.

Old Georgian-style design is not a net zero design and NEVER WILL BE! The rest of the world changes with the passing winds; we are always in a storm.