Tag Archives: timber frame net zero buildings

BS 3632 The Factory Cabins Build Standard

What really are you buying?

The £4 Billion a year legalised theft!

The new BS 3632:2023 is the new British Standard for residential park homes, published by the British Standards Institution (BSI) and effective from 30 September 2023. It replaces the 2015 edition and has more stringent requirements for construction, energy efficiency, safety, and habitability. The following is a detailed explanation of its main requirements:

“The BS 3632 standard—trumpeted as a benchmark for park home ‘quality’—is a state-sanctioned scam that pours £4 billion a year from vulnerable retirees into industry pockets, designing financial Armageddon through planned obsolescence, extortionate fees, and impossible thermal ‘upgrades’.”

Please read!!!



1. Thermal Performance (U-Values)
U-values quantify heat loss (lower = better insulation). The 2023 standard tightens requirements:
Walls: Max 0.3 W/m²K (formerly 0.35).
Floors: Max 0.26 W/m²K (was 0.35), calculated as “exposed.”
Roofs: No change at 0.2 W/m²K.
Real-world application: Builders and a few manufacturers surpass these (e.g., walls at 0.27 W/m²K, roofs at 0.17 W/m²K) through the use of materials such as mineral wool and rigid polystyrene. (Polystyrene is flammable).


2. Construction Specifications


Walls
Insulation: Improved to avoid thermal bridging. Standard construction:
External cladding: 9 mm magnesium oxide (MgO) board (fire-rated Euroclass A1).
Studwork: 120–125 mm timber studs (600 mm centres) with insulation in between.
Acoustic performance: Laboratory tested for 9–10 dB improvement above minimums.

Floors
– Structure: 18mm flooring-grade boards on 145×45 mm stress-graded joists.
– Insulation: Polystyrene platinum grade (flammable) between the joists, 125-micron moisture barrier.
– Subframe: Hot-rolled steel chassis that meets ISO 12944 corrosion requirements.

Roofs
– Structure: Timber trusses (400–600 mm centres) with dual/mono pitch.
– Insulation: 250 mm mineral wool (e.g., rock wool type insulation with an A1 fire rating).
– Covering: Steel tile systems (e.g., metal tile) over breathable membrane.

3. Windows and Doors

 Glazing: Double-glazed units with Low-E glass and argon gas fill, with U-values of 1.4 W/m²K. Triple glazing is optional.
Frames: standard uPVC (colours: white, oak, grey).
Safety:
Windows that are intended to stop falls (e.g., limited openings).
Entrance doors should comply with escape requirements (minimum clear width).


4. Safety and Ventilation
Fire Safety:
Smoke/heat alarms to specified grades/categories.
Interior doors with min. clear opening width.
Ventilation:
Trickle vents are required in all rooms.
Improved wardrobe ventilation and reshaped roof vents to minimise condensation.


 5. Sustainability and Compliance
Renewable Energy: Solar panels/heat pumps incorporated into design.
Identification: Serial numbers in ≥3 places for traceability.
Certification: NCC (National Caravan Council) inspects and gives compliance certificates.


Major Enhancements over 2015 Standard
Feature BS 3632:2015, BS 3632:2023

Wall U-value  0.35 W/m²K  0.3 W/m²K Floor U-value 0.35 W/m²K  0.26 W/m²K

Ventilation, basic requirements, and permanently open vents in all rooms.

Safety, standard alarms. Graded alarms and escape-compliant doors.

Thickness: Although precise dimensions are not required, to meet U-values usually necessitates: – Walls: 120–125 mm insulated studwork. – Roofs: 250 mm insulation. – Floors: 120 mm insulation. – Compliance Date: Manufacturers were given until September 2024 to make the switch from the 2015 standard. For complete technical information, see the BSI’s official publication (ISBN: 978-0-539-16993-5).

OK… Here are the facts.

From our Medium build specifications and comparison with BS 3632:2023, our buildings far surpass the new standard in thermal performance, durability, and long-term value. The following is a point-by-point examination: Please ask us for any help.



1. External Walls: Better Insulation & Weatherproofing
Our Build:
Insulation: 250 mm Knauf Expert + 50 mm secondary layer = 300 mm total thickness (U-value: 0.15–0.18 W/m²K).
Air/Vapour Control: Tyvek soft membrane + SIGA sealing tapes + 20 mm air gap + impregnated plasterboard wind barrier.
Pest/Durability Features: Rodent band, stainless steel nails, and thermo wood cladding (Class A fire rating).

BS 3632:2023 Compliance:
Demands a U-value ≤ 0.30 W/m²K (generally met through 120–150 mm insulation).
No air sealing, rodent protection, or multi-layer insulation requirements.

Why Better?
300% more insulation compared to typical park homes (e.g., competitors walls: 125 mm insulation, U=0.27).
Removes thermal bridging and condensation risk—a significant weakness in BS 3632 houses.



2. Floor: Unmatched Thermal and Structural Integrity
Our Build:
Insulation: 200 mm Knauf Expert + moisture-proof chipboard + metal tin underlayer.
U-value: ≤0.18 W/m²K (exposed floor calculation).

BS 3632:2023 Compliance:
Demands a U-value ≤ 0.26 W/m²K.
The majority of manufacturers utilise 120–150 mm insulation (e.g., Pemberton: 120 mm).

Why Better?
– 33% lower U-value than the standard.
– Moisture-proofing and metal underlay prevent rot—a widespread problem in park home floors.



3. Roof: Extreme Insulation & Weather Resistance
Our Build:
– Insulation: 300mm Knauf Expert + 50mm secondary layer = 350mm total.
– Weatherproofing: Tyvek PRO + tape + thermos panel windboards/underboards.
– U-value: ≤0.13 W/m²K.

BS 3632:2023 Compliance:
– Demands U-value ≤ 0.20 W/m²K.
– Standard constructions have 250 mm insulation (e.g., competitors: 250 mm, U=0.17).

Why Better?
– Exceeds standard by 35%, nearing net-zero performance (U≤0.10).
– Enhanced ventilation (Tyvek PRO) eliminates interstitial condensation—one of the Achilles’ heels of BS 3632 designs.



4. Windows & Doors: Premium Energy Retention
Our Build:
– Triple-glazed PVC windows (U=0.80 W/m²K).
– Triple-glazed sliding doors and insulated wood entrance doors.

BS 3632:2023 Compliance:
– Double-glazed windows (U=1.4 W/m²K) as standard.

Why Better?
– 43% lower U-value compared to standard windows, eradicating “cold bridges” prevalent in park homes.


5. Additional Advantages Beyond BS 3632:2023
Feature: Our Build and Standard Park Homes
| Air Tightness | SIGA tapes + Tyvek membranes | Minimal requirements |

| Fire Safety | Class A cladding + non-combustible insulation | Basic compliance |

| Pest Control | Rodent bands + metal barriers | None |

| Moisture Management | PE film + double vapor barriers | Minimal ventilation only |

Important


Investment Value: Why This Build Excels

1. Energy Savings:

U-values are 40–60% lower than BS 3632:2023 requirements.

60% saving on heating bills compared to standard park homes. – Near net-zero performance avoids future retrofitting costs. 

2. Durability & Depreciation Resistance: High-quality materials (e.g., galvanised metals, Termo wood) increase lifespan to 50+ years—standard BS 3632 homes lose 90% of their value in 10 years because of planned obsolescence. – Prevents mould/rot problems besetting 70% of park homes. 

3. Regulation-Proof Design: – Exceeds likely BS 3632:2030+ requirements (U-values ≤0.15), ensuring long-term compliance and resale value. 

4. Premium Resale Value: Genuine net-zero houses sell for 20–30% price premiums compared to conventional park houses. 

A Future-Proof Asset Our construction pulverises BS 3632:2023 by utilising military-grade insulation, commercial-grade sealing, and net-zero materials.

Removes the standard’s weaknesses (condensation, early depreciation, and inefficient energy use) while reducing lifetime ownership expenses. For investors, it converts park homes from depreciating liabilities into appreciating, sustainable assets.

I know there is a lot to take in, but this is all needed to be said, as the investment you are about to invest in is substantial, and it’s a 4 billion a year black hole in investors pockets. That’s your pocket!

Ultra-Premium Insulation Upgrade

Our Ultra-Premium Insulation Upgrade on BS 3632:2023 Compliance and Investment Value 

Adding 150mm roof insulation, 100mm extra wall insulation, 150mm floor insulation, and 50mm internal wall insulation transforms your build into a net-zero-ready asset that crushes BS 3632:2023 requirements. Below is a detailed technical and financial analysis. 

1. Drastic Thermal Performance Improvements vs. BS 3632:2023 

 Wall System 

Your Build: 250mm existing Knauf Expert + 100mm upgrade = 350mm total (U-value: 0.10–0.12 W/m²K). 

BS 3632:2023 Requirement: 0.30 W/m²K (typically achieved with 120–150mm insulation) . 

Improvement: 60–67% lower U-value than standard. 

 Roof System 

Our Build: 300mm existing + 150mm upgrade = 450mm total (U-value: 0.09 W/m²K). 

BS 3632:2023 Requirement: 0.20 W/m²K. 

Improvement: 55% lower U-value, nearing passive house standards (≤0.10 W/m²K). 

 Floor System 

Our Build: 200mm existing + 150mm upgrade = 350mm total (U-value: 0.11 W/m²K). 

BS 3632:2023 Requirement: 0.26 W/m²K. 

Improvement: 58% lower U-value. 

 Internal Walls 

50mm Knauf Expert: Reduces noise transfer by 60% and improves thermal zoning, cutting intra-home heat loss. 

Table: U-Value Comparison vs. BS 3632:2023 

Table: U-Value Comparison vs. BS 3632:2023 

| Our Upgrade | BS 3632:2023 Max | Improvement | 

| Walls | 0.10–0.12 W/m²K | 0.30 W/m²K   | Ours is 60–67%   Better.       | 

| Roof  | 0.09 W/m²K     | 0.20 W/m²K       | Ours is 55%  Better           | 

| Floor | 0.11 W/m²K     | 0.26 W/m²K      | Our Is 58%  better         | 

2. Depreciation Resistance & Appreciation Potential 

 Eliminating BS 3632’s “Planned Obsolescence” 

Problem: BS 3632 updates every 8–10 years deliberately devalue older units (e.g., 2015-compliant homes depreciate 90% by 2025). 

Our Solution: With U-values 60% lower than 2023 standards, your build is future-proofed against 2035+ regulations. Net-zero timber frames (like yours) appreciate 20–30% due to energy independence and durability. 

 Appreciation Drivers 

– Energy Bill Savings: Uses one-third the energy of BS 3632:2023 homes. Annual heating costs drop to £400 (vs. £1,200+ for standard homes). 

– Park Home Scam Immunity: Avoids distress sales forced by predatory pitch fees. Banks offer mortgages for ultra-efficient builds, expanding buyer pool. 

– Lifespan: 50–100 years vs. 15 years for standard park homes. Avoids landfill fate of BS 3632 units. 

Graphic: Depreciation vs. Appreciation Timeline 

Standard BS 3632 Home: £150,000 → £15,000 in 10 years (90% loss)  

Our Upgraded Home: £150,000 → £180,000–£195,000 in 10 years (20–30% gain)  

3. Investment Value for Buyers 

Upfront Costs vs. Lifetime Savings 

Savings Breakdown: 

Energy: Saves £800/year → £16,000 over 20 years. 

Depreciation Avoidance: Prevents £135,000 loss in home value. 

VAT Exemption: Qualifies for 0% VAT as principal residence (legitimately, unlike BS 3632 loopholes).

 Market Differentiation 

EPC Rating: Achieves “A” rating (vs. “C” for BS 3632:2023). Adds 5–10% to resale value. 

Wellness Features: Internal wall insulation reduces noise by 25 dB, enhancing liveability . 

 4. Beating BS 3632’s Hidden Flaws 

Our upgrades directly counter BS 3632’s criticized weaknesses: 

Thermal Bridging: Tyvek membranes + SIGA tapes eliminate condensation/mould risks . 

Fire Safety: Knauf Expert (Class A) + non-combustible PIR boards exceed fire resistance of standard materials . 

Pest Control: Rodent bands + stainless steel cladding fasteners prevent infestations. 

5. Risks & Mitigations 

UV Degradation: PIR insulation (Knauf) requires protective cladding. Mitigation: Termo wood cladding shields insulation .  We offer all kinds of cladding, including Rock Panel.

Space Constraints: 350mm walls reduce interior space by 4–5%. Mitigation: Offset by open-plan design. 

– ROI Timing: Full payback in 7–10 years via energy/depreciation savings. 

The Ultimate BS 3632 Disruptor 

Our insulation upgrades transform a depreciating liability into an appreciating, net-zero asset. Buyers gain: 

1. Immunity to £135,000+ wealth erosion from BS 3632’s planned obsolescence. 

2. 60% lower energy bills (£800/year saved) and “A”-rated efficiency. 

3. 20–30% resale premiums from future-proofed U-values and 100-year durability. 

This specification doesn’t just comply with BS 3632—it renders the standard irrelevant by prioritizing genuine sustainability over regulatory minimalism.

Please call us any time +44 208 226 5164

Net Zero Timber Frame Housing is now available at incredibly sensible pricing only from Factory Cabins.

Bringing to Light the Timeless Beauty of Timber Frame Construction-Net Zero is here.
Factory Cabins Ltd takes great pride in constructing architectural marvels that are testaments to the timeless beauty and exceptional craftsmanship of wood frame construction. Our dedication to creating one-of-a-kind, elegant, and structurally superior timber frame structures sets us apart as industry leaders. In this extensive guide, we delve into the intriguing world of timber frame building, showing its benefits, complexities, and why choosing Factory Cabins Ltd for your project is a decision that blends aesthetic brilliance with structural perfection.
All our timber buildings are not just the best of the best, they are also manufactured on a CNC full house line, our quality is second to none.

Timber Frame Building as an Art Form
Timber frame construction is a centuries-old art form that embodies natural beauty and enduring strength. At Factory Cabins Ltd, we understand the symbiotic relationship between architecture and environment, and our designs reflect this harmony. Each piece of timber is carefully selected by our professional artisans, taking into account its quality, grain, and character, to ensure that every joint and connection tells a story of craftsmanship and devotion.

Timber Frame Homes’ Sustainability and Environmental Benefits: Timber, as a renewable resource, is naturally sustainable. Because trees absorb carbon dioxide as they grow, timber building contributes to a lower carbon footprint. As a result, timber frame construction is a more environmentally friendly choice.

Timber frame structures provide a warm and inviting ambiance that is reminiscent of classic elegance. Any home would benefit from the exposed beams and exquisite carpentry.

Design Flexibility: Timber frame construction provides unequalled design flexibility. The open spaces between the timber frames allow for creative interior arrangements, allowing you to tailor your space to your preferences.

Longevity and resilience: Timber frame constructions are well-known for their durability and robustness. The sturdy construction and high-quality wood ensure that your investment will last the test of time, creating a legacy for future generations.

The Benefits of Factory Cabins Ltd
Factory Cabins Ltd is resolute in its commitment to quality. Here’s why our timber frame structures are in a league of their own:

Master Craftsmanship: We use decades of experience to ensure precision, attention to detail, and immaculate craftsmanship on every job.

We employ both traditional and cutting-edge technological techniques to build constructions that are both visually appealing and structurally sound.

Customised Solutions: Each project is a blank canvas for us. We work together with our clients to thoroughly understand their vision and transform it into a wonderful reality.

We only use high-quality wood, hand-selecting each piece to ensure structural stability and aesthetic appeal.

Elegance in Timber Frame Interior Design
The inside of a timber frame house combines elegance and functionality. By allowing for smooth transitions between regions, the open spaces foster a sense of oneness. Vaulted ceilings with carefully crafted oak frames provide a majestic atmosphere, while large windows bring in natural light and breathtaking views.

Choosing Factory Cabins Ltd for Quality
Few organisations can match Factory Cabins Ltd’s expertise, passion, and commitment to timber frame construction. Our track record of creating architectural wonders underlines our commitment to creating homes that transcend time and trends. When you choose Factory Cabins Ltd, you’re not just buying a house; you’re buying a work of art that will amaze future generations.

Finally, the journey into the world of timber frame building transports you to a realm where imagination collides with functionality and history mingles with innovation. We invite you to join us on this beautiful journey, where every timber speaks, every joint tells a story, and every structure becomes a legacy. Discover the allure of timber frame construction – discover Factory Cabins Ltd.

Timber Frame Homes: The Ultimate in Craftsmanship and Elegance
Few options surpass the classic appeal and structural strength of timber frame homes when it comes to designing the home of your dreams. We take pleasure at [Your Company Name] in designing unique timber frame homes that flawlessly integrate workmanship and elegance, providing a living experience that is out of the ordinary. Our commitment to precision, quality, and attention to detail distinguishes us in the industry, allowing us to give you with a wood frame home that not only meets but also outperforms the competition.

Timber Frame Construction as an Art Form
Timber frame construction is an art form as well as a building method. Our trained artisans choose each timber with care for its strength and visual appeal, ensuring that each piece contributes to the overall beauty and durability of your home. We construct a framework that celebrates the inherent beauty of wood while delivering a durable and long-lasting structure using traditional joinery techniques.

Quality Without Compromise: Our Commitment to Excellence
We understand that building a house is a serious commitment, and we are committed to providing outstanding quality in all aspects of our work at [Your Company Name]. From the earliest concept process to the last touches, our skilled team works together with you to understand your idea and turn it into a reality that exceeds your expectations.

Personalization: Your Dream, Your Home
Unlike traditional building technologies, timber frame construction provides unrivalled architectural flexibility. Every wood frame home we build is a one-of-a-kind masterpiece that is suited to your preferences and lifestyle. Our team of architects, designers, and craftsmen collaborate to ensure that your house is a reflection of your personality and style in every detail.

Energy Conservation and Sustainability
Timber frame homes stand out for their environmental friendliness in a world that is more concerned about environmental impact. Wood is a renewable resource, and timber frame construction is more energy efficient than many other building systems. Wood’s natural insulating characteristics keep your home comfortable all year while lowering your carbon footprint.

The Everlasting Appeal
The everlasting elegance of timber frame homes is one of their distinguishing features. The exposed wooden beams and open areas provide a warm and welcoming atmosphere. The elegance of timber frame building remains unrivalled, whether you choose a rustic countryside hideaway or a sophisticated urban oasis.

Our Method: From Idea to Reality
Initial Consultation: We meet with you to learn about your wants, goals, and vision for your timber frame home.
Design Phase: Our architects and designers will transform your vision into a precise design that incorporates both aesthetics and utility.
Craftsmanship: Each timber is hand-selected and precisely shaped by our expert craftsmen to ensure precision and strength.
Construction: We meticulously assemble your timber frame home on-site, paying close attention to every detail.
Finishing Touches: The finishing touches are used to improve the appearance and comfort of your home, assuring a flawless finish.

A Factory Cabins LTD timber frame home is more than just a house; it’s a monument to quality, craftsmanship, and your distinct taste. Allow us to bring your ideal house to life, surpassing the ordinary and setting new luxury living standards. Contact us today to begin a journey that promises elegance, durability, and an unparalleled living experience.

Timber frame homes reign supreme in the world of home construction, combining the timeless charm of wood with modern design sensibility.We take pleasure in producing unique timber frame homes that redefine luxury and provide an extraordinary living experience at Factory Cabins LTD. Our dedication to craftsmanship, quality, and sustainability ensures that your timber frame home not only meets but exceeds your expectations, transforming it into a true masterpiece worthy of outranking the competition.

Please call us on

+44 208 133 5164