Tag Archives: timber frame construction

BS 3632 The Factory Cabins Build Standard

What really are you buying?

The £4 Billion a year legalised theft!

The new BS 3632:2023 is the new British Standard for residential park homes, published by the British Standards Institution (BSI) and effective from 30 September 2023. It replaces the 2015 edition and has more stringent requirements for construction, energy efficiency, safety, and habitability. The following is a detailed explanation of its main requirements:

“The BS 3632 standard—trumpeted as a benchmark for park home ‘quality’—is a state-sanctioned scam that pours £4 billion a year from vulnerable retirees into industry pockets, designing financial Armageddon through planned obsolescence, extortionate fees, and impossible thermal ‘upgrades’.”

Please read!!!



1. Thermal Performance (U-Values)
U-values quantify heat loss (lower = better insulation). The 2023 standard tightens requirements:
Walls: Max 0.3 W/m²K (formerly 0.35).
Floors: Max 0.26 W/m²K (was 0.35), calculated as “exposed.”
Roofs: No change at 0.2 W/m²K.
Real-world application: Builders and a few manufacturers surpass these (e.g., walls at 0.27 W/m²K, roofs at 0.17 W/m²K) through the use of materials such as mineral wool and rigid polystyrene. (Polystyrene is flammable).


2. Construction Specifications


Walls
Insulation: Improved to avoid thermal bridging. Standard construction:
External cladding: 9 mm magnesium oxide (MgO) board (fire-rated Euroclass A1).
Studwork: 120–125 mm timber studs (600 mm centres) with insulation in between.
Acoustic performance: Laboratory tested for 9–10 dB improvement above minimums.

Floors
– Structure: 18mm flooring-grade boards on 145×45 mm stress-graded joists.
– Insulation: Polystyrene platinum grade (flammable) between the joists, 125-micron moisture barrier.
– Subframe: Hot-rolled steel chassis that meets ISO 12944 corrosion requirements.

Roofs
– Structure: Timber trusses (400–600 mm centres) with dual/mono pitch.
– Insulation: 250 mm mineral wool (e.g., rock wool type insulation with an A1 fire rating).
– Covering: Steel tile systems (e.g., metal tile) over breathable membrane.

3. Windows and Doors

 Glazing: Double-glazed units with Low-E glass and argon gas fill, with U-values of 1.4 W/m²K. Triple glazing is optional.
Frames: standard uPVC (colours: white, oak, grey).
Safety:
Windows that are intended to stop falls (e.g., limited openings).
Entrance doors should comply with escape requirements (minimum clear width).


4. Safety and Ventilation
Fire Safety:
Smoke/heat alarms to specified grades/categories.
Interior doors with min. clear opening width.
Ventilation:
Trickle vents are required in all rooms.
Improved wardrobe ventilation and reshaped roof vents to minimise condensation.


 5. Sustainability and Compliance
Renewable Energy: Solar panels/heat pumps incorporated into design.
Identification: Serial numbers in ≥3 places for traceability.
Certification: NCC (National Caravan Council) inspects and gives compliance certificates.


Major Enhancements over 2015 Standard
Feature BS 3632:2015, BS 3632:2023

Wall U-value  0.35 W/m²K  0.3 W/m²K Floor U-value 0.35 W/m²K  0.26 W/m²K

Ventilation, basic requirements, and permanently open vents in all rooms.

Safety, standard alarms. Graded alarms and escape-compliant doors.

Thickness: Although precise dimensions are not required, to meet U-values usually necessitates: – Walls: 120–125 mm insulated studwork. – Roofs: 250 mm insulation. – Floors: 120 mm insulation. – Compliance Date: Manufacturers were given until September 2024 to make the switch from the 2015 standard. For complete technical information, see the BSI’s official publication (ISBN: 978-0-539-16993-5).

OK… Here are the facts.

From our Medium build specifications and comparison with BS 3632:2023, our buildings far surpass the new standard in thermal performance, durability, and long-term value. The following is a point-by-point examination: Please ask us for any help.



1. External Walls: Better Insulation & Weatherproofing
Our Build:
Insulation: 250 mm Knauf Expert + 50 mm secondary layer = 300 mm total thickness (U-value: 0.15–0.18 W/m²K).
Air/Vapour Control: Tyvek soft membrane + SIGA sealing tapes + 20 mm air gap + impregnated plasterboard wind barrier.
Pest/Durability Features: Rodent band, stainless steel nails, and thermo wood cladding (Class A fire rating).

BS 3632:2023 Compliance:
Demands a U-value ≤ 0.30 W/m²K (generally met through 120–150 mm insulation).
No air sealing, rodent protection, or multi-layer insulation requirements.

Why Better?
300% more insulation compared to typical park homes (e.g., competitors walls: 125 mm insulation, U=0.27).
Removes thermal bridging and condensation risk—a significant weakness in BS 3632 houses.



2. Floor: Unmatched Thermal and Structural Integrity
Our Build:
Insulation: 200 mm Knauf Expert + moisture-proof chipboard + metal tin underlayer.
U-value: ≤0.18 W/m²K (exposed floor calculation).

BS 3632:2023 Compliance:
Demands a U-value ≤ 0.26 W/m²K.
The majority of manufacturers utilise 120–150 mm insulation (e.g., Pemberton: 120 mm).

Why Better?
– 33% lower U-value than the standard.
– Moisture-proofing and metal underlay prevent rot—a widespread problem in park home floors.



3. Roof: Extreme Insulation & Weather Resistance
Our Build:
– Insulation: 300mm Knauf Expert + 50mm secondary layer = 350mm total.
– Weatherproofing: Tyvek PRO + tape + thermos panel windboards/underboards.
– U-value: ≤0.13 W/m²K.

BS 3632:2023 Compliance:
– Demands U-value ≤ 0.20 W/m²K.
– Standard constructions have 250 mm insulation (e.g., competitors: 250 mm, U=0.17).

Why Better?
– Exceeds standard by 35%, nearing net-zero performance (U≤0.10).
– Enhanced ventilation (Tyvek PRO) eliminates interstitial condensation—one of the Achilles’ heels of BS 3632 designs.



4. Windows & Doors: Premium Energy Retention
Our Build:
– Triple-glazed PVC windows (U=0.80 W/m²K).
– Triple-glazed sliding doors and insulated wood entrance doors.

BS 3632:2023 Compliance:
– Double-glazed windows (U=1.4 W/m²K) as standard.

Why Better?
– 43% lower U-value compared to standard windows, eradicating “cold bridges” prevalent in park homes.


5. Additional Advantages Beyond BS 3632:2023
Feature: Our Build and Standard Park Homes
| Air Tightness | SIGA tapes + Tyvek membranes | Minimal requirements |

| Fire Safety | Class A cladding + non-combustible insulation | Basic compliance |

| Pest Control | Rodent bands + metal barriers | None |

| Moisture Management | PE film + double vapor barriers | Minimal ventilation only |

Important


Investment Value: Why This Build Excels

1. Energy Savings:

U-values are 40–60% lower than BS 3632:2023 requirements.

60% saving on heating bills compared to standard park homes. – Near net-zero performance avoids future retrofitting costs. 

2. Durability & Depreciation Resistance: High-quality materials (e.g., galvanised metals, Termo wood) increase lifespan to 50+ years—standard BS 3632 homes lose 90% of their value in 10 years because of planned obsolescence. – Prevents mould/rot problems besetting 70% of park homes. 

3. Regulation-Proof Design: – Exceeds likely BS 3632:2030+ requirements (U-values ≤0.15), ensuring long-term compliance and resale value. 

4. Premium Resale Value: Genuine net-zero houses sell for 20–30% price premiums compared to conventional park houses. 

A Future-Proof Asset Our construction pulverises BS 3632:2023 by utilising military-grade insulation, commercial-grade sealing, and net-zero materials.

Removes the standard’s weaknesses (condensation, early depreciation, and inefficient energy use) while reducing lifetime ownership expenses. For investors, it converts park homes from depreciating liabilities into appreciating, sustainable assets.

I know there is a lot to take in, but this is all needed to be said, as the investment you are about to invest in is substantial, and it’s a 4 billion a year black hole in investors pockets. That’s your pocket!

Ultra-Premium Insulation Upgrade

Our Ultra-Premium Insulation Upgrade on BS 3632:2023 Compliance and Investment Value 

Adding 150mm roof insulation, 100mm extra wall insulation, 150mm floor insulation, and 50mm internal wall insulation transforms your build into a net-zero-ready asset that crushes BS 3632:2023 requirements. Below is a detailed technical and financial analysis. 

1. Drastic Thermal Performance Improvements vs. BS 3632:2023 

 Wall System 

Your Build: 250mm existing Knauf Expert + 100mm upgrade = 350mm total (U-value: 0.10–0.12 W/m²K). 

BS 3632:2023 Requirement: 0.30 W/m²K (typically achieved with 120–150mm insulation) . 

Improvement: 60–67% lower U-value than standard. 

 Roof System 

Our Build: 300mm existing + 150mm upgrade = 450mm total (U-value: 0.09 W/m²K). 

BS 3632:2023 Requirement: 0.20 W/m²K. 

Improvement: 55% lower U-value, nearing passive house standards (≤0.10 W/m²K). 

 Floor System 

Our Build: 200mm existing + 150mm upgrade = 350mm total (U-value: 0.11 W/m²K). 

BS 3632:2023 Requirement: 0.26 W/m²K. 

Improvement: 58% lower U-value. 

 Internal Walls 

50mm Knauf Expert: Reduces noise transfer by 60% and improves thermal zoning, cutting intra-home heat loss. 

Table: U-Value Comparison vs. BS 3632:2023 

Table: U-Value Comparison vs. BS 3632:2023 

| Our Upgrade | BS 3632:2023 Max | Improvement | 

| Walls | 0.10–0.12 W/m²K | 0.30 W/m²K   | Ours is 60–67%   Better.       | 

| Roof  | 0.09 W/m²K     | 0.20 W/m²K       | Ours is 55%  Better           | 

| Floor | 0.11 W/m²K     | 0.26 W/m²K      | Our Is 58%  better         | 

2. Depreciation Resistance & Appreciation Potential 

 Eliminating BS 3632’s “Planned Obsolescence” 

Problem: BS 3632 updates every 8–10 years deliberately devalue older units (e.g., 2015-compliant homes depreciate 90% by 2025). 

Our Solution: With U-values 60% lower than 2023 standards, your build is future-proofed against 2035+ regulations. Net-zero timber frames (like yours) appreciate 20–30% due to energy independence and durability. 

 Appreciation Drivers 

– Energy Bill Savings: Uses one-third the energy of BS 3632:2023 homes. Annual heating costs drop to £400 (vs. £1,200+ for standard homes). 

– Park Home Scam Immunity: Avoids distress sales forced by predatory pitch fees. Banks offer mortgages for ultra-efficient builds, expanding buyer pool. 

– Lifespan: 50–100 years vs. 15 years for standard park homes. Avoids landfill fate of BS 3632 units. 

Graphic: Depreciation vs. Appreciation Timeline 

Standard BS 3632 Home: £150,000 → £15,000 in 10 years (90% loss)  

Our Upgraded Home: £150,000 → £180,000–£195,000 in 10 years (20–30% gain)  

3. Investment Value for Buyers 

Upfront Costs vs. Lifetime Savings 

Savings Breakdown: 

Energy: Saves £800/year → £16,000 over 20 years. 

Depreciation Avoidance: Prevents £135,000 loss in home value. 

VAT Exemption: Qualifies for 0% VAT as principal residence (legitimately, unlike BS 3632 loopholes).

 Market Differentiation 

EPC Rating: Achieves “A” rating (vs. “C” for BS 3632:2023). Adds 5–10% to resale value. 

Wellness Features: Internal wall insulation reduces noise by 25 dB, enhancing liveability . 

 4. Beating BS 3632’s Hidden Flaws 

Our upgrades directly counter BS 3632’s criticized weaknesses: 

Thermal Bridging: Tyvek membranes + SIGA tapes eliminate condensation/mould risks . 

Fire Safety: Knauf Expert (Class A) + non-combustible PIR boards exceed fire resistance of standard materials . 

Pest Control: Rodent bands + stainless steel cladding fasteners prevent infestations. 

5. Risks & Mitigations 

UV Degradation: PIR insulation (Knauf) requires protective cladding. Mitigation: Termo wood cladding shields insulation .  We offer all kinds of cladding, including Rock Panel.

Space Constraints: 350mm walls reduce interior space by 4–5%. Mitigation: Offset by open-plan design. 

– ROI Timing: Full payback in 7–10 years via energy/depreciation savings. 

The Ultimate BS 3632 Disruptor 

Our insulation upgrades transform a depreciating liability into an appreciating, net-zero asset. Buyers gain: 

1. Immunity to £135,000+ wealth erosion from BS 3632’s planned obsolescence. 

2. 60% lower energy bills (£800/year saved) and “A”-rated efficiency. 

3. 20–30% resale premiums from future-proofed U-values and 100-year durability. 

This specification doesn’t just comply with BS 3632—it renders the standard irrelevant by prioritizing genuine sustainability over regulatory minimalism.

Please call us any time +44 208 226 5164

Enhancing Your Property with Practical and Stylish Structures: Garages and Outbuildings

Factory Cabins is the ideal company to purchase quality high insulated timber frame structures, we have over 22 years of industry experience and a dedication to quality and customer care. Our structures are constructed to the highest standards and come with a long warranty. Furthermore, our structures are made of the highest quality materials and are built to last. We also provide custom bespoke designs and a wide range of alternatives to fit our customers’ demands. We love to design, we love to break all boundaries, and we love to be the first to try and manufacture what other don’t want to. Why, because, we are the best at what we do.

Do you want to improve your property and increase the value of your house? Look no further than the barns and garages. These adaptable constructions provide not only useful storage options but also the chance to raise the curb attractiveness of your home. In addition to meeting your functional demands, Factory Cabins Ltd specialises in planning and developing high-quality garages and outbuildings that go above and beyond your expectations in terms of style and craftsmanship.

If you are looking for quality and a friendly customer service, please give us a call.
+44 208 133 5164

Making Room for All of Your Needs

A garage or outbuilding can be the perfect answer if you require extra area to indulge in your hobbies, a place to keep your vehicles or gardening equipment, or both. Our team of professionals is aware of the various needs of homeowners and collaborates closely with you to design a place that completely meets your needs.

Unparalleled Craftsmanship and Quality

We at Factory Cabins Ltd are proud of our dedication to providing excellent quality and craftsmanship in every project we take on. Every garage and outbuilding we construct is made to last the test of time thanks to the skillful craftsmanship of our trained craftsmen, who blend age-old methods with cutting-edge technologies. We spare no effort in our pursuit of greatness, starting with the careful selection of premium materials and ending with the attentive attention to detail.

Design and Aesthetic Options

We recognise that your home is a reflection of your individual preferences and aesthetic. To ensure that your garage or outbuilding perfectly merges with the existing architecture of your home, we provide a wide selection of design alternatives. We have the skills to realise your vision, whether you like a conventional or modern style.

Versatility and Functions

In addition to being useful rooms, our garages and sheds provide variety and flexibility to meet your changing demands. You can maximise the use of your space and create a genuinely versatile environment by adding adjustable elements like extra storage, workspaces, or even living quarters.

Support and Advice from Experts

For your garage or outbuilding project, contact Factory Cabins Ltd, and you can be sure that you will receive nothing less than the best possible customer care. From the initial consultation to the last installation, our knowledgeable team will walk you through the entire procedure. We value open communication and teamwork to make sure that your distinct vision is carried out in the finished product.

If you are looking for quality and a friendly customer service, please give us a call.
+44 208 133 5164

Return on Investment and Value Addition

A well-designed garage or outbuilding can not only improve the use and appeal of your home, but it will also likely boost its value. The convenience and extra room that these constructions offer prospective homebuyers makes your property more appealing in the cutthroat real estate market. You can be sure that your investment will pay off in the long run with Factory Cabins Ltd.

Eco-friendly and sustainable solutions

We are aware of the significance of environmentally friendly building techniques and how our decisions might affect the environment. We give eco-friendly solutions a high priority in our garage and outbuilding designs because of this. We work to reduce the environmental impact of our projects while maximising their longevity and durability by using renewable materials and energy-saving technology.

Why Pick Factory Cabins Ltd. for Your Needs in a Garage and Outbuildings?

exceptional craftsmanship and quality
Numerous design possibilities
solutions that are specifically suited to your needs
flexible and multipurpose spaces
Throughout the process, get advice and assistance from experts to increase the value of your home and your investment
Eco-friendly and sustainable building techniques
Conclusion

If you are looking for quality and a friendly customer service, please give us a call.
+44 208 133 5164

Factory Cabins Ltd. distinguishes out as a pioneer in the field of garages and outbuildings. We stand out from the competition because of our unwavering dedication to quality, design, and client happiness. No matter if you have an idea for a traditional garage or an outbuilding with a contemporary twist, our team of specialists will put up unremitting effort to make it a reality. We are aware that every household has different requirements and preferences, and we take great satisfaction in our capacity to design unique solutions that go above and beyond.

With our in-depth knowledge and experience in the field, we have successfully assisted many homeowners in converting their homes into spaces that are both livable and fashionable. From the earliest planning stage through the actual installation, our thorough approach guarantees that no aspect is missed. We consider a well-designed garage or outbuilding to be more than just a place for storage; rather, we see them as an extension of your house that should harmoniously fit into the landscape.

You can anticipate a collaborative and tailored experience when you choose Factory Cabins Ltd. Our team of knowledgeable experts will collaborate closely with you while taking into account your unique requirements, budget, and timeframe. We support open, honest communication that keeps you updated and involved at every level of the project.

Our dedication to perfection extends to the methods used in building as well as the choice of materials. We find strong, long-lasting materials that can stand the test of time. We place a high priority on the durability and sustainability of our constructions, whether that be through the use of premium timber, reinforced steel, or green substitutes.

Aesthetics are equally important to the utilitarian components of our designs. We recognise that your garage or outbuilding should blend in perfectly with the style of your home. Our design team will collaborate closely with you to produce a symmetrical and eye-catching structure that enhances the general beauty of your house.

If you are looking for quality and a friendly customer service, please give us a call.
+44 208 133 5164

However, our assistance doesn’t cease when the building is finished. For your garage or outbuilding’s durability and best performance, we also provide maintenance and repair services. Regular inspections, upgrades, and repairs can be handled by our team of professionals, providing you the assurance that your investment is being well-cared for.

Factory Cabins Ltd is the name you can rely on when it comes to upgrading your property with a practical and attractive garage or outbuilding. We take great delight in providing customers with products of unsurpassed quality and craftsmanship. We want to go above and beyond your expectations so that you have a building that enhances the beauty, value, and usability of your property.

If you are looking for quality and a friendly customer service, please give us a call.
+44 208 133 5164. sales@factorycabins.com