Category Archives: residential quality log cabin window and doors

BS 3632 The Factory Cabins Build Standard

What really are you buying?

The £4 Billion a year legalised theft!

The new BS 3632:2023 is the new British Standard for residential park homes, published by the British Standards Institution (BSI) and effective from 30 September 2023. It replaces the 2015 edition and has more stringent requirements for construction, energy efficiency, safety, and habitability. The following is a detailed explanation of its main requirements:

“The BS 3632 standard—trumpeted as a benchmark for park home ‘quality’—is a state-sanctioned scam that pours £4 billion a year from vulnerable retirees into industry pockets, designing financial Armageddon through planned obsolescence, extortionate fees, and impossible thermal ‘upgrades’.”

Please read!!!



1. Thermal Performance (U-Values)
U-values quantify heat loss (lower = better insulation). The 2023 standard tightens requirements:
Walls: Max 0.3 W/m²K (formerly 0.35).
Floors: Max 0.26 W/m²K (was 0.35), calculated as “exposed.”
Roofs: No change at 0.2 W/m²K.
Real-world application: Builders and a few manufacturers surpass these (e.g., walls at 0.27 W/m²K, roofs at 0.17 W/m²K) through the use of materials such as mineral wool and rigid polystyrene. (Polystyrene is flammable).


2. Construction Specifications


Walls
Insulation: Improved to avoid thermal bridging. Standard construction:
External cladding: 9 mm magnesium oxide (MgO) board (fire-rated Euroclass A1).
Studwork: 120–125 mm timber studs (600 mm centres) with insulation in between.
Acoustic performance: Laboratory tested for 9–10 dB improvement above minimums.

Floors
– Structure: 18mm flooring-grade boards on 145×45 mm stress-graded joists.
– Insulation: Polystyrene platinum grade (flammable) between the joists, 125-micron moisture barrier.
– Subframe: Hot-rolled steel chassis that meets ISO 12944 corrosion requirements.

Roofs
– Structure: Timber trusses (400–600 mm centres) with dual/mono pitch.
– Insulation: 250 mm mineral wool (e.g., rock wool type insulation with an A1 fire rating).
– Covering: Steel tile systems (e.g., metal tile) over breathable membrane.

3. Windows and Doors

 Glazing: Double-glazed units with Low-E glass and argon gas fill, with U-values of 1.4 W/m²K. Triple glazing is optional.
Frames: standard uPVC (colours: white, oak, grey).
Safety:
Windows that are intended to stop falls (e.g., limited openings).
Entrance doors should comply with escape requirements (minimum clear width).


4. Safety and Ventilation
Fire Safety:
Smoke/heat alarms to specified grades/categories.
Interior doors with min. clear opening width.
Ventilation:
Trickle vents are required in all rooms.
Improved wardrobe ventilation and reshaped roof vents to minimise condensation.


 5. Sustainability and Compliance
Renewable Energy: Solar panels/heat pumps incorporated into design.
Identification: Serial numbers in ≥3 places for traceability.
Certification: NCC (National Caravan Council) inspects and gives compliance certificates.


Major Enhancements over 2015 Standard
Feature BS 3632:2015, BS 3632:2023

Wall U-value  0.35 W/m²K  0.3 W/m²K Floor U-value 0.35 W/m²K  0.26 W/m²K

Ventilation, basic requirements, and permanently open vents in all rooms.

Safety, standard alarms. Graded alarms and escape-compliant doors.

Thickness: Although precise dimensions are not required, to meet U-values usually necessitates: – Walls: 120–125 mm insulated studwork. – Roofs: 250 mm insulation. – Floors: 120 mm insulation. – Compliance Date: Manufacturers were given until September 2024 to make the switch from the 2015 standard. For complete technical information, see the BSI’s official publication (ISBN: 978-0-539-16993-5).

OK… Here are the facts.

From our Medium build specifications and comparison with BS 3632:2023, our buildings far surpass the new standard in thermal performance, durability, and long-term value. The following is a point-by-point examination: Please ask us for any help.



1. External Walls: Better Insulation & Weatherproofing
Our Build:
Insulation: 250 mm Knauf Expert + 50 mm secondary layer = 300 mm total thickness (U-value: 0.15–0.18 W/m²K).
Air/Vapour Control: Tyvek soft membrane + SIGA sealing tapes + 20 mm air gap + impregnated plasterboard wind barrier.
Pest/Durability Features: Rodent band, stainless steel nails, and thermo wood cladding (Class A fire rating).

BS 3632:2023 Compliance:
Demands a U-value ≤ 0.30 W/m²K (generally met through 120–150 mm insulation).
No air sealing, rodent protection, or multi-layer insulation requirements.

Why Better?
300% more insulation compared to typical park homes (e.g., competitors walls: 125 mm insulation, U=0.27).
Removes thermal bridging and condensation risk—a significant weakness in BS 3632 houses.



2. Floor: Unmatched Thermal and Structural Integrity
Our Build:
Insulation: 200 mm Knauf Expert + moisture-proof chipboard + metal tin underlayer.
U-value: ≤0.18 W/m²K (exposed floor calculation).

BS 3632:2023 Compliance:
Demands a U-value ≤ 0.26 W/m²K.
The majority of manufacturers utilise 120–150 mm insulation (e.g., Pemberton: 120 mm).

Why Better?
– 33% lower U-value than the standard.
– Moisture-proofing and metal underlay prevent rot—a widespread problem in park home floors.



3. Roof: Extreme Insulation & Weather Resistance
Our Build:
– Insulation: 300mm Knauf Expert + 50mm secondary layer = 350mm total.
– Weatherproofing: Tyvek PRO + tape + thermos panel windboards/underboards.
– U-value: ≤0.13 W/m²K.

BS 3632:2023 Compliance:
– Demands U-value ≤ 0.20 W/m²K.
– Standard constructions have 250 mm insulation (e.g., competitors: 250 mm, U=0.17).

Why Better?
– Exceeds standard by 35%, nearing net-zero performance (U≤0.10).
– Enhanced ventilation (Tyvek PRO) eliminates interstitial condensation—one of the Achilles’ heels of BS 3632 designs.



4. Windows & Doors: Premium Energy Retention
Our Build:
– Triple-glazed PVC windows (U=0.80 W/m²K).
– Triple-glazed sliding doors and insulated wood entrance doors.

BS 3632:2023 Compliance:
– Double-glazed windows (U=1.4 W/m²K) as standard.

Why Better?
– 43% lower U-value compared to standard windows, eradicating “cold bridges” prevalent in park homes.


5. Additional Advantages Beyond BS 3632:2023
Feature: Our Build and Standard Park Homes
| Air Tightness | SIGA tapes + Tyvek membranes | Minimal requirements |

| Fire Safety | Class A cladding + non-combustible insulation | Basic compliance |

| Pest Control | Rodent bands + metal barriers | None |

| Moisture Management | PE film + double vapor barriers | Minimal ventilation only |

Important


Investment Value: Why This Build Excels

1. Energy Savings:

U-values are 40–60% lower than BS 3632:2023 requirements.

60% saving on heating bills compared to standard park homes. – Near net-zero performance avoids future retrofitting costs. 

2. Durability & Depreciation Resistance: High-quality materials (e.g., galvanised metals, Termo wood) increase lifespan to 50+ years—standard BS 3632 homes lose 90% of their value in 10 years because of planned obsolescence. – Prevents mould/rot problems besetting 70% of park homes. 

3. Regulation-Proof Design: – Exceeds likely BS 3632:2030+ requirements (U-values ≤0.15), ensuring long-term compliance and resale value. 

4. Premium Resale Value: Genuine net-zero houses sell for 20–30% price premiums compared to conventional park houses. 

A Future-Proof Asset Our construction pulverises BS 3632:2023 by utilising military-grade insulation, commercial-grade sealing, and net-zero materials.

Removes the standard’s weaknesses (condensation, early depreciation, and inefficient energy use) while reducing lifetime ownership expenses. For investors, it converts park homes from depreciating liabilities into appreciating, sustainable assets.

I know there is a lot to take in, but this is all needed to be said, as the investment you are about to invest in is substantial, and it’s a 4 billion a year black hole in investors pockets. That’s your pocket!

Ultra-Premium Insulation Upgrade

Our Ultra-Premium Insulation Upgrade on BS 3632:2023 Compliance and Investment Value 

Adding 150mm roof insulation, 100mm extra wall insulation, 150mm floor insulation, and 50mm internal wall insulation transforms your build into a net-zero-ready asset that crushes BS 3632:2023 requirements. Below is a detailed technical and financial analysis. 

1. Drastic Thermal Performance Improvements vs. BS 3632:2023 

 Wall System 

Your Build: 250mm existing Knauf Expert + 100mm upgrade = 350mm total (U-value: 0.10–0.12 W/m²K). 

BS 3632:2023 Requirement: 0.30 W/m²K (typically achieved with 120–150mm insulation) . 

Improvement: 60–67% lower U-value than standard. 

 Roof System 

Our Build: 300mm existing + 150mm upgrade = 450mm total (U-value: 0.09 W/m²K). 

BS 3632:2023 Requirement: 0.20 W/m²K. 

Improvement: 55% lower U-value, nearing passive house standards (≤0.10 W/m²K). 

 Floor System 

Our Build: 200mm existing + 150mm upgrade = 350mm total (U-value: 0.11 W/m²K). 

BS 3632:2023 Requirement: 0.26 W/m²K. 

Improvement: 58% lower U-value. 

 Internal Walls 

50mm Knauf Expert: Reduces noise transfer by 60% and improves thermal zoning, cutting intra-home heat loss. 

Table: U-Value Comparison vs. BS 3632:2023 

Table: U-Value Comparison vs. BS 3632:2023 

| Our Upgrade | BS 3632:2023 Max | Improvement | 

| Walls | 0.10–0.12 W/m²K | 0.30 W/m²K   | Ours is 60–67%   Better.       | 

| Roof  | 0.09 W/m²K     | 0.20 W/m²K       | Ours is 55%  Better           | 

| Floor | 0.11 W/m²K     | 0.26 W/m²K      | Our Is 58%  better         | 

2. Depreciation Resistance & Appreciation Potential 

 Eliminating BS 3632’s “Planned Obsolescence” 

Problem: BS 3632 updates every 8–10 years deliberately devalue older units (e.g., 2015-compliant homes depreciate 90% by 2025). 

Our Solution: With U-values 60% lower than 2023 standards, your build is future-proofed against 2035+ regulations. Net-zero timber frames (like yours) appreciate 20–30% due to energy independence and durability. 

 Appreciation Drivers 

– Energy Bill Savings: Uses one-third the energy of BS 3632:2023 homes. Annual heating costs drop to £400 (vs. £1,200+ for standard homes). 

– Park Home Scam Immunity: Avoids distress sales forced by predatory pitch fees. Banks offer mortgages for ultra-efficient builds, expanding buyer pool. 

– Lifespan: 50–100 years vs. 15 years for standard park homes. Avoids landfill fate of BS 3632 units. 

Graphic: Depreciation vs. Appreciation Timeline 

Standard BS 3632 Home: £150,000 → £15,000 in 10 years (90% loss)  

Our Upgraded Home: £150,000 → £180,000–£195,000 in 10 years (20–30% gain)  

3. Investment Value for Buyers 

Upfront Costs vs. Lifetime Savings 

Savings Breakdown: 

Energy: Saves £800/year → £16,000 over 20 years. 

Depreciation Avoidance: Prevents £135,000 loss in home value. 

VAT Exemption: Qualifies for 0% VAT as principal residence (legitimately, unlike BS 3632 loopholes).

 Market Differentiation 

EPC Rating: Achieves “A” rating (vs. “C” for BS 3632:2023). Adds 5–10% to resale value. 

Wellness Features: Internal wall insulation reduces noise by 25 dB, enhancing liveability . 

 4. Beating BS 3632’s Hidden Flaws 

Our upgrades directly counter BS 3632’s criticized weaknesses: 

Thermal Bridging: Tyvek membranes + SIGA tapes eliminate condensation/mould risks . 

Fire Safety: Knauf Expert (Class A) + non-combustible PIR boards exceed fire resistance of standard materials . 

Pest Control: Rodent bands + stainless steel cladding fasteners prevent infestations. 

5. Risks & Mitigations 

UV Degradation: PIR insulation (Knauf) requires protective cladding. Mitigation: Termo wood cladding shields insulation .  We offer all kinds of cladding, including Rock Panel.

Space Constraints: 350mm walls reduce interior space by 4–5%. Mitigation: Offset by open-plan design. 

– ROI Timing: Full payback in 7–10 years via energy/depreciation savings. 

The Ultimate BS 3632 Disruptor 

Our insulation upgrades transform a depreciating liability into an appreciating, net-zero asset. Buyers gain: 

1. Immunity to £135,000+ wealth erosion from BS 3632’s planned obsolescence. 

2. 60% lower energy bills (£800/year saved) and “A”-rated efficiency. 

3. 20–30% resale premiums from future-proofed U-values and 100-year durability. 

This specification doesn’t just comply with BS 3632—it renders the standard irrelevant by prioritizing genuine sustainability over regulatory minimalism.

Please call us any time +44 208 226 5164

Log Cabins-Twinskin Log Cabins-Insulated Timber Frame Buildings From Factorycabins.com

Luxury Log Cabins: The Ultimate Escape

Few experiences beat the appeal and tranquilly of staying in a luxury log cabin when it comes to picturesque getaways. Factory Cabins Ltd. welcomes you to discover a world of unrivalled comfort and natural beauty, offering you an unforgettable retreat in the rich landscapes of the United Kingdom. Our unique log cabin series raises the bar for luxury getaways by fusing rustic elegance with modern comfort.

Factory Cabins is the number one choice if you are looking for a quality timber frame building that is highly insulated to Net Zero.
Or a quality garden log cabin, to a super HIGHLY INSULATED twinskin.

Embracing Nature’s Peace

Learn the Art of Cabin Living

Our deluxe log cabins provide a one-of-a-kind opportunity to immerse yourself in the stunning scenery and tranquil surroundings of the United Kingdom. Our cottages, nestled among charming trees and picturesque surroundings, provide the ideal setting for a unique vacation.

Unrivalled Craftsmanship

Every log cottage at Factory Cabins Ltd. is an example of fine craftsmanship. Our cottages are architectural marvels that integrate effortlessly into the natural setting, built from the best, sustainably sourced timber. The attention to detail and high quality of building ensure that your stay is both beautiful and long-lasting.

A Place of Solace

Step inside your private sanctuary to find a world of comfort and opulence. With spacious living areas, fully equipped kitchens, and sumptuously appointed bedrooms, our cabins are precisely built to meet your every need. Relax in front of a warm fire, relax in a magnificent hot tub, or simply enjoy the peace and quiet of your own private deck.

Relax and Enjoy Nature’s Playground Our luxurious log cabins are surrounded by natural environment and offer a variety of outdoor activities. Whether you’re a seasoned hiker, a wildlife enthusiast, or simply looking for a quiet place to read a book, the natural splendour that surrounds our cabins offers limitless chances for leisure and adventure.

Local Marvels

A treasure wealth of local attractions awaits you beyond the confines of your cottage. Explore the region’s picturesque villages, historic landmarks, and culinary delights. You are free to explore the United Kingdom’s rich heritage and lively culture at your leisure.

Sustainability and environmental friendliness

We are deeply committed to environmental preservation at Factory Cabins Ltd. Our cabins are created with the environment and energy efficiency in mind, using eco-friendly materials and energy-efficient designs. You may relax knowing that your retreat has a low environmental impact.

Your adventure begins here.

Reserve Your Luxury Log Cabin Getaway

With Factory Cabins LTD, you can escape the mundane and embrace the remarkable. Our luxurious log cabins redefine tranquilly, providing an unrivalled escape into nature’s embrace. Book your getaway today to experience a world of tranquilly, luxury, and natural beauty.

Factory Cabins Ltd. is calling you to the wonderful world of opulent log cabin living. We provide an experience that is unparalleled in terms of quality, sustainability, and a deep connection to nature. Your trip into the wilderness of the United Kingdom begins here. Book your stay now to take your retreat to the next level.

Timber Frame, as well as some important information.

At Factory Cabins, we are able to help you with everything timber-framed.
From Top to Toe!

An Detailed Guide to Timber Frame Home Insulation
Insulation is a critical component that is frequently overlooked while building your dream wood frame home. Proper insulation not only assures year-round comfort, but it also helps with energy efficiency and cost savings. As experts in the area, we will walk you through all you need to know about choosing the correct insulation for your wood frame home in this article.

Understanding Timber Frame Building
Before getting into insulating choices, it’s critical to first understand timber frame construction. Timber framing is a traditional building technique that uses huge timber beams and posts to create a house’s structural framework. These frameworks are then filled with a variety of materials, including insulation, to give comfort and weather protection.

Considerations When Choosing Insulation

  1. Thermal Performance and R-Value
    When choosing insulation for your wood frame home, the R-value is the most important thing to consider. The R-value of an insulating material evaluates its heat resistance. In layman’s words, it determines how well the insulation resists heat flow. The higher the R-value, the better the thermal performance of the insulation.

You’ll want insulation with a high R-value when insulating a timber frame home to keep it warm in the winter and cool in the summer. Spray foam insulation and rigid foam boards are two common insulation materials with high R-values.

  1. Water Resistance
    Moisture ingress into timber frame homes can lead to structural damage and mould growth. As a result, choosing moisture-resistant insulating materials is critical. Closed-cell spray foam insulation, which forms a barrier against moisture intrusion, is an ideal solution in this regard.
  2. Environmental Concerns
    There are various sustainable insulating alternatives available for people that prioritise eco-friendly options. Recycled denim insulation and cellulose insulation derived from recycled paper materials are two examples. These materials not only provide great insulation, but they are also less harmful to the environment.
  3. Installation Procedures
    The efficiency of your insulation is dependent on proper installation. Batt insulation, blown-in insulation, and spray foam insulation are all methods of installing insulation. The approach you choose may be determined by your budget as well as the specific needs of your wood frame home.

Spray foam insulation is one of the recommended insulation options.
Spray foam insulation is a popular alternative for timber-framed homes due to its high R-value and resilience to dampness. It forms a smooth and airtight barrier, preventing heat loss and lowering energy bills.

Advantages:

R-value high
Superior moisture resistance
qualities of air sealing
Long life expectancy
Drawbacks:

Higher initial investment

  1. Insulation using Rigid Foam Board
    Rigid foam board insulation provides superior thermal performance as well as moisture resistance. Because it is simple to cut and install, it is a favourite choice among builders.

Advantages:

R-value high
Moisture-resistant
Simple to use and install
Applications that are versatile
Drawbacks:

Additional air sealing may be required.

In conclusion, selecting the appropriate insulation for your wood frame home is critical for assuring comfort, energy efficiency, and long-term structural integrity. Because of their superior thermal performance and moisture resistance, we recommend spray foam insulation or rigid foam board insulation. If environmental sustainability is important to you, look into recycled denim insulation and cellulose insulation. You may enjoy a cosy and eco-friendly timber frame house for years to come if you make an informed decision.

When it comes to insulation, remember that investing in quality materials and appropriate installation is an investment in the future of your home. Make the correct decision today to live in a pleasant and energy-efficient timber frame home.

Factory Cabins thanks you for reading this.
sales@factorycabins.com
+44 208 133 5164

Deluxe Log Cabins 2016

Quality Residential Windows and Doors

Quality Residential Windows and Doors

Our New Superb Range Of Deluxe Log Cabins are not just the most over engineered Log Cabins in the market to date, they are the only Log Cabins that come with CE Certified Double Glazed Argon Filled Windows and Doors as standard.

Quality Double residential double glazed doors

The Best Doors in the log cabin industry

Our Double glazed Doors be they single or double are in fact the best Doors ever to be fitted as standard to a range of buildings-Log Cabins in this industry with out paying some absorbent price for upgrading.

If you will please look at the photos attached you will notice that the base of the door is unlike anything on log cabins at present, we have manufactured these CE certified doors with an insulated plate, not just some 28mm T&G floor boards, which 99.9% of companies offer.

quality log cabins and timber buildings from log cabins lv

quality windows and doors from lv log cabins

Deluxe Log Cabins 2016   13

Also and this is very important!

In addition, if you look at the hinges on the doors you will notice that the quality of these doors hinges are extremely high, possibly the best in the industry, actually they are , “As these come standard, no upgrade needed”.

Most companies will offer better quality windows and doors, but here is the catch, they cost a staggering 500 pounds +++ for Residential Doors, and none of them offers insulated plates at the base.

We also Spray Paint Our New Deluxe Windows and Doors to your choice of colour!!!

 

We even go further to offer as standard an oak threshold at the base of all our doors for longevity and as these doors are all manufactured on the latest CNC machines they are fully water tight and extremely resilient to mother nature, also to those lazy feet that like to scuff thresholds!

Our New Range Of Deluxe Log Cabins for 2016 will not just be the best Log Cabin range on the market, the range of new Deluxe Log Cabins will encompass the under 2.5m permitted building regulation, and also our iconic cabins such as the Original 5.5m x 4m Clock House with its 8 windows and double doors, now available with the only tilt and turn double glazed CE approved windows and doors.

The New Deluxe Range of Log Cabins for 2016 will be offered in 44 mm, 58 mm,70 mm and 90 mm Thicknesses.

From Excellent Northern Siberian Spruce Logs.

Unlike many companies, we will not be using the cheaper, softer, younger Pine.

Our Frames on both our Windows and Doors are designed to be water tight are sculpted and fabricated to be super strong, but most of all they are designed to be of Residential quality. Residential quality windows and doors are not designed to be played with, they are manufactured by skilled carpenters that know what’s what and know how to make a door last the test of time, they are put together to be the best they can possibly be, the argon filled CE approved double glazed panes are mastitic into the framework so that leaking through the frames is never an issue.

 

This is done by only skilled craftsman, it is not something Joe Blog Public should ever attempt to do!

Which is why we are absolutely dumbfounded how companies in the UK ask customers to replace single sheet cheap glazing with double glazed units to upgrade their cheap framed windows and doors.? ( Window frames are also part of the U Value, so a cheap frame with double glazing added is still a cheap window)  Hello? It actually tells us a lot about that company! I think cheap and cheerful comes to mind! But sadly the cheap upgrade is not so cheap, the fix is not so good, and the cabins windows and doors are not much quality!

Deluxe Log Cabins 2016   03 Deluxe Log Cabins 2016   05 Deluxe Log Cabins 2016   09 Deluxe Log Cabins 2016   10 Deluxe Log Cabins 2016   11 Deluxe Log Cabins 2016   12 Deluxe Log Cabins 2016   14

I hate harping on about windows and doors and how most companies just offer rubbish, and that the longevity is really depending on the windows and doors to how long your log cabin will last the test of time!

I have been in this industry longer than 99.999% of people, I have seen people come and go. I have seen companies here one day and gone the next; I have seen sadly many people ripped off with not just awful log cabins, but absolute Crap.

I have personally been on a crusade to offer extremely original quality log cabin designs, at the lowest prices possible, sometimes its hard getting the best quality to the public at the right price, as there are so many companies that offer a lower grade log cabins that look identical to our designs, which confuses the public, and most people do not understand the difference in manufacturing quality, only price, and price should not be the only determining factor when it comes to purchasing a Large Heavy Log Building. You must first think about raw materials and the wasting of it, you should also think about structural integrity and lastly price….

As we say, buy cheap buy twice….

Remember these are the Best Standard Log Cabins on the Market!!

 

Please look out for the New Deluxe Range of Log Cabins, coming in 2016!!!

Log Cabins LV the Sensible Choice!

Please visit our Web site..Click Here..

LogCabinsLV-