Timber Frame Revolution: Factory Cabins Ltd’s Ultra-Insulated Net Zero New Builds Redefine UK Living

The UK’s Housing Crisis Meets Its Solution 

As Britain accelerates toward its 2050 net zero deadline, Factory Cabins Ltd is pioneering timber-framed homes that don’t just meet targets—they obliterate them. Our ultra-insulated net zero new builds fuse military-grade thermal engineering with breath taking design, proving eco-homes needn’t compromise on comfort or curb appeal. Here’s why we’re rewriting the rulebook: 

1. Insulation Mastery: The Science Behind Our Timber Frames 

Where traditional builders slap on fibreglass, we engineer multi-layered thermal fortresses: 

– Structural Insulated Panels (SIPs): Factory-precision panels with PIR (polyisocyanurate) cores achieving U-values of 0.10 W/m²K—triple the performance of standard builds. 

Thermal Wraps: Continuous external insulation blankets (phenolic foam/EPS hybrids) eliminate cold bridging. 

Airtight Seals: Butyl tape junctions and gasket-sealed joints lock heat in. 

Hybrid Cavity Systems: Rock wool batts + aerogel-infused boards combat thermal drift. 

Mass Insulation Philosophy: Dual-layer timber studs with interstitial insulation create “thermal mass without masonry”. 

Result: A massive 90% less energy demand vs. conventional homes—translating to £1,200+/year saved on bills. 

2. Triple Glazing: Precision-Engineered Fenestration 

We treat windows as integrated energy systems, not afterthoughts: 

– Argon-Krypton Fusion: Gas-filled cavities with low-emissivity coatings reflect 98% of radiant heat loss. 

– Thermally Broken Frames: uPVC/composite profiles prevent condensation bridges. 

– Factory-Fit Perfection: Glazing units capped into panelised timber frames during manufacturing—ensuring zero air leakage. 

 3. Cladding Innovation: Beauty as Armour 

Break free from “eco-box” aesthetics with our defence-grade exteriors: 

– Brick Slip Systems: Authentic clay veneers bonded to insulated boards—heritage charm with 0.35 W/m²K thermal performance. 

– Rainscreen Tiles: Terracotta/cast stone tiles hung on ventilated battens—dramatic visuals that shield insulation. 

– Metal Hybrids: Zinc-aluminium cassettes over cork-based insulation—sleek, self-healing, and recyclable. 

– Textured Renders: Through-coloured silicone finishes applied over wood-fibre boards—seamless, crack-resistant skins. 

No more choosing between period charm and Passivhaus performance. 

 4. The Net Zero New Build Advantage 

Timber framing isn’t just structural—it’s strategic: 

– Carbon Capture: Every cubic metre of timber sequesters 1 tonne of CO₂. 

– Speed-to-Occupancy: Weathertight shells in than 14 days vs. 3+ months on site. 

Please remember we only build up to first. fix.

– Waste Reduction: 90% less landfill debris vs brick and block. 

 Why the UK Must Choose Wisely 

With energy prices volatile and EPC standards tightening, Factory Cabins Ltd delivers: 

– Future-Proof Investment: Net Zero New Builds appreciate faster as regulations tighten. 

– Energy Sovereignty: Halve bills while dodging fossil-fuel volatility. 

– Design Freedom: Planning-friendly facades from Cotswold stone slips to brick slips, timber, or mixed materials. We don’t just build houses—we craft climate-resilient legacies.

Please call us on +44 208 226 5164